[1]王星龙,陶宗杰,杨泊,等.表面织构对高速插针机构导轨的表面摩擦性能影响[J].郑州大学学报(工学版),2024,45(01):40-46.[doi:10.13705/j.issn.1671-6833.2024.01.006]
 WANG Xinglong,TAO Zongjie,YANG Boxin,et al.Influence of Surface Texture of Guide Rail on Surface Friction in High Speed Pin Insertion Mechanism[J].Journal of Zhengzhou University (Engineering Science),2024,45(01):40-46.[doi:10.13705/j.issn.1671-6833.2024.01.006]
点击复制

表面织构对高速插针机构导轨的表面摩擦性能影响()
分享到:

《郑州大学学报(工学版)》[ISSN:1671-6833/CN:41-1339/T]

卷:
45
期数:
2024年01期
页码:
40-46
栏目:
出版日期:
2024-01-19

文章信息/Info

Title:
Influence of Surface Texture of Guide Rail on Surface Friction in High Speed Pin Insertion Mechanism
作者:
王星龙陶宗杰杨泊安琦
1. 华东理工大学 机械与动力工程学院,上海 200237;2. 泰科电子(上海)有限公司,上海 200030
Author(s):
WANG Xinglong TAO Zongjie YANG Boxin AN Qi
1. School of Mechanical and Power Engineering, East China University of Science and Technology, Shanghai 200237, China; 2. TE Connectivity, Shanghai 200030, China
关键词:
插针机构 导轨 表面织构 混合摩擦 表面粗糙度
Keywords:
pin insertion mechanism guide rail surface texture mixed friction surface roughness
DOI:
10.13705/j.issn.1671-6833.2024.01.006
文献标志码:
A
摘要:
以插针机中具有表面织构的导轨摩擦副为研究对象,考虑表面粗糙度、载荷波动、速度变化、时变油膜挤压 效应等因素,分析表面织构对其摩擦性能的影响。 应用计算机模拟生成具有自相关函数的粗糙表面,将 Greenwood 和 Tipp 建立的粗糙度接触模型以及 Patir 和 Cheng 修正后的平均油膜流体润滑模型耦合构建混合摩擦模型,通过 MATLAB 软件计算出凸轮的 1 个转动周期内的每个时刻的油膜压力、微凸体压力、油膜厚度。 分析了混合润滑阶 段摩擦副的油膜压力分布特点,以及织构数量、表面粗糙度、表面织构尺寸参数对摩擦副润滑特性的影响。 结果表 明:当底座摩擦副粗糙度方差增大时,油膜压力随之减小;微型凹坑半径取 60 μm,面积占有比取 40%,微型凹坑深 度取 5 μm 时摩擦副取得最优润滑效果。
Abstract:
Taking the rail friction pair with surface texture in the pin insertion machine as the research object, the influence of surface texture on its friction performance was studied with the consideration of surface roughness, load fluctuation, speed fluctuation, and time-varying oil film extrusion effect. A rough surface with autocorrelation function was generated by computer simulation, and the mixed friction model was constructed by coupling the roughness contact model established by Greenwood and Tipp and the average oil film fluid lubrication model modified by Patir and Cheng. The oil film pressure, asperity contact pressure and oil film thickness at each moment in a cam rotation cycle were calculated by MATLAB software. The characteristics of the oil film pressure distribution of the friction pair in the mixed lubrication stage were analyzed, and the effects of texture quantity, surface roughness, and surface texture size parameters on the lubrication characteristics of the friction pair were obtained. The results showed that when the variance of the roughness of the friction pair of the base increased, the oil film pressure decreased. When the radius of the micro-dimples was 60 μm, the area occupation ratio was 40%, and the depth of the microdimples was 5 μm, the friction pair could achieve the best lubrication effect

参考文献/References:

[1] 于如飞, 陈渭. 表面织构化在工业摩擦学领域的研究现状与展望[J]. 机械工程学报, 2017, 53(3): 100-110.YU R F, CHEN W. Research progress and prospect of surface texturing in industrial tribology[J]. Journal of Mechanical Engineering, 2017, 53(3): 100-110.

[2] 张赟, 邓建新, 岳鸿志, 等. 微织构对钢制导轨表面摩擦性能的影响[J]. 制造技术与机床, 2019(11): 17-23.ZHANG Y, DENG J X, YUE H Z, et al. Effect of micro-texture on the surface friction properties of steel guide rails[J]. Manufacturing Technology &Machine Tool, 2019(11): 17-23.
[3] DINESH BABU P, VIGNESH S, VIGNESH M, et al. Enhancement of wear resistance of Ti-6Al-4V alloy by picosecond laser surface micro texturing process[J].Journal of Central South University, 2018, 25(8): 1836-1848.
[4] ZHANG Y, DENG J X, MENG Y, et al. Tribological performance of steel guideway with biomimetic hexagonal micro-textures[J]. Surface Engineering, 2020, 36(7): 756-764.
[5] YUE H Z, DENG J X, GE D L, et al. Effect of surface texturing on tribological performance of sliding guideway under boundary lubrication[J]. Journal of Manufacturing Processes, 2019, 47: 172-182.
[6] GACHOT C, ROSENKRANZ A, HSU S M, et al. A critical assessment of surface texturing for friction and wear improvement[J]. Wear, 2017, 372-373: 21-41.
[7] 韩洪松, 吴树谦, 吴国庆, 等. 基于激光表面微织构抑制导轨爬行的研究[J]. 组合机床与自动化加工技术, 2018(12): 55-58.HAN H S, WU S Q, WU G Q, et al. Experimental investigation of reduction of stick-slip behaviour of sliding guide using surface laser micro-texture[J]. Modular Machine Tool &Automatic Manufacturing Technique, 2018(12): 55-58.
[8] 张东亚, 赵飞飞, 高峰, 等. 二层沟槽织构对机床导轨表面润滑特性的影响[J]. 中国机械工程, 2018, 29(14): 1661-1665.ZHANG D Y, ZHAO F F, GAO F, et al. Effects of double-layer groove texture on lubrication performance of machine tool slideway surfaces[J]. China Mechanical Engineering, 2018, 29(14): 1661-1665.
[9] NIU Y X, PANG X J, YUE S W, et al. The friction and wear behavior of laser textured surfaces in non-conformal contact under starved lubrication[J]. Wear, 2021, 476: 203723.[10] RODRIGUES T A, COSTA H L, DA SILVA W M. Sli-ding wear behavior of electrochemically textured surfaces under different lubrication regimes: effects of curvature radius[J]. Wear, 2021, 477: 203817.
[11] CHENG G, XIAO K, WANG J X. Study of the friction and wear of dimple textured surfaces based on mixed elastohydrodynamic lubrication[J]. Surface Topography: Metrology and Properties, 2021, 9(4): 045015.
[12] PAWLUS P, GALDA L, DZIERWA A, et al. Abrasive wear resistance of textured steel rings[J]. Wear, 2009, 267(11): 1873-1882.
[13] WAN Q, GAO P Y, ZHANG Z Q. Friction and wear performance of lubricated micro-textured surface formed by laser processing[J]. Surface Engineering, 2021, 37(12): 1523-1531.
[14] ZHANG J J, ZHANG J G, ROSENKRANZ A, et al. Surface textures fabricated by laser surface texturing and diamond cutting-influence of texture depth on friction and wear[J]. Advanced Engineering Materials, 2018, 20(4): 1700995.
[15] 于海武, 邓海顺, 黄巍, 等. 微凹坑相对位置变化对表面减摩性能的影响[J]. 中国矿业大学学报, 2011, 40(6): 943-948.YU H W, DENG H S, HUANG W, et al. Effects of micro-dimple arrangements on tribological performance of sliding surfaces[J]. Journal of China University of Mi-ning &Technology, 2011, 40(6):943-948.

相似文献/References:

[1]王星龙,陶宗杰,杨泊莘,等.插针机构中圆柱凸轮滚子疲劳寿命预测方法[J].郑州大学学报(工学版),2023,44(04):41.[doi:10.13705/j.issn.1671-6833.2023.01.017]
 WANG Xinglong,TAO Zongjie,YANG Boxin,et al.Prediction Method of Fatigue Life of Cylindrical Cam Rollers in Pin Insertion Mechanism[J].Journal of Zhengzhou University (Engineering Science),2023,44(01):41.[doi:10.13705/j.issn.1671-6833.2023.01.017]

更新日期/Last Update: 2024-01-24